Robot Digitalization Solutions

Robot 3D Modeling

Professional-grade robot 3D modeling services, providing accurate digital twins for visualization monitoring and operation systems, achieving real-time mapping between virtual and physical worlds

Robot 3D Modeling Showcase

Robot 3D Modeling Service Advantages

Creating high-precision digital twins for robot operation systems, achieving accurate monitoring and efficient management

Professional-Grade Precision

Geometric accuracy error ≤0.5%, ensuring virtual model and physical device dimensions are completely consistent, providing a reliable foundation for accurate monitoring

Real-Time Data Synchronization

Achieving status synchronization through OPC UA protocol with low latency, each component associated with real-time data, realizing accurate mapping of real status

Kinematics Simulation

Following ROS system standards, defining physical properties and kinematic parameters through URDF/XACRO files, supporting precise motion simulation

Efficient Lightweighting

Using LOD technology to optimize meshes, improving Web loading speed, balancing accuracy and performance requirements

Seamless Integration Capability

Supporting direct loading on mainstream digital twin platforms, providing standardized data interfaces for operation systems, simplifying system integration processes

Interactive Experience

Supporting status visualization and interactive operations, displaying device health status through color coding, improving operation efficiency

Robot Structural 3D Modeling

Accurately restoring core functional units, using layered design to ensure system integration and data interaction

Frame Structure

The robot's basic support structure, including the main frame, connecting components and protective devices, is the load-bearing foundation of the entire robot, ensuring structural stability and safety.

Core Components

  • Main load-bearing frame and support structure

  • Joint connection base and rotary shaft sleeve

  • External protective housing and decorative components

  • Installation interfaces and fixing devices

数据接口

Temperature monitoring, vibration monitoring, structural stress, installation reference positioning

Motion Components

Core components that implement robot motion functions, using parametric modeling to support motion simulation, accurately restoring motion range, speed and acceleration characteristics.

核心组成

  • Robotic arm joints (parametric modeling)

  • Mobile platform and drive wheel system

  • Transmission mechanism (gears, belts, lead screws)

  • End effector and tool interface

数据接口

Joint angle, speed, torque, motor current, temperature, motion trajectory, fault code

Sensor Module

Key components for robots to perceive external environment and their own status, accurately restoring installation positions and sensing ranges, achieving visualization of data collection and environmental perception.

核心组成

  • Vision system (cameras, depth cameras)

  • LiDAR and ultrasonic sensors

  • Force and tactile sensors

  • Position and attitude sensors

数据接口

Perception data, status information, health degree, calibration parameters, data quality metrics

Technical Specifications and Requirements

Strict technical standards ensure model quality, meeting all requirements of robot operation systems

Core Technical Specifications

Geometric Accuracy

≤0.5%

Virtual model and physical device size error not exceeding 0.5%, ensuring measurement accuracy

Data Synchronization Delay

<300ms

Achieving status synchronization through OPC UA protocol, ensuring real-time requirements

Web Loading Speed

<2秒

After lightweight processing, ensuring fast loading under standard network environments

Motion Simulation Accuracy

≥98%

Matching degree between virtual motion trajectory and actual motion, ensuring simulation reliability

Model Frame Rate

≥30fps

Ensuring smooth visualization experience, supporting real-time rendering in complex scenes

Technical Requirements and Standards

ROS System Compatibility

Strictly following ROS system standards, defining robot physical properties and kinematic parameters through URDF/XACRO files, ensuring seamless integration with ROS ecosystem toolchain, supporting motion planning and simulation.

Data Interface Standardization

Achieving data interaction through OPC UA protocol, defining unified data interface specifications, supporting data integration with various monitoring systems, SCADA systems, and MES systems.

Lightweight Optimization

Using LOD (Level of Detail) technology to optimize model meshes, automatically adjusting model accuracy according to different scenes, improving system performance while ensuring visual effects, meeting Web and mobile application requirements.

Status Visualization Design

Supporting intuitive display of equipment health status through color coding, animation effects and other methods, including different states such as normal, warning, and fault, facilitating quick identification by operation personnel.

Platform Compatibility

Ensuring models can be directly loaded by mainstream digital twin platforms, including Unity, Cesium, Unreal Engine, ThreeJS, etc., supporting secondary development and feature expansion.

Application Scenarios and Value

Providing digital support for robot full lifecycle management, improving operation efficiency and system reliability

Real-Time Status Monitoring

Achieving visual monitoring of robot operation status through high-fidelity 3D models, intuitively displaying working parameters and health status of each component, promptly identifying abnormal situations and providing early warnings.

Predictive Maintenance

Combining real-time data with 3D models to analyze degradation trends of key components, achieving fault prediction and maintenance plan optimization, reducing unplanned downtime.

Remote Operation Guidance

Providing visual remote guidance based on 3D models, supporting AR overlay display, helping field personnel quickly locate problems and implement repairs, reducing dependence on experts.

Motion Path Planning

Using accurate 3D models and kinematic parameters for path planning and simulation verification, optimizing robot motion trajectories, improving work efficiency and avoiding collisions.

Virtual Debugging

Debugging and optimizing robot programs in virtual environments, verifying the effectiveness of new algorithms and control strategies, reducing dependence on physical equipment and debugging risks.

Operation Training

Building virtual training systems based on high-fidelity 3D models, simulating various operation scenarios and fault conditions, providing safe and efficient training environments for operators.

Contact Us

Consult 3D modeling solutions
Get a customized quote

Whether you need to understand the details of 3D modeling technology or want to get a project quote, our professional team will provide you with one-on-one consultation services.

Company Address

Room 1-1501, Jinhua Garden, No. 385 Jiaotong Avenue, Danyang Street, Xiaonan District, Xiaogan City, Hubei Province, China

Contact Phone

(+86)13004585899

Contact Email

service@secondmap.cn

微信二维码

Scan with WeChat

Inquiry form