Industry 4.0 Core Solution

Smart Factory
Digital Twin Solution

Build real-time mapping between physical factory and virtual space, achieve full-element digitization, full-process visualization, and full-business intelligence, empowering industrial enterprises to reduce costs, increase efficiency, and drive innovative development

Factory Digital Twin System Display
Running in Real-time

Industrial Full-element Digital Mapping and Intelligent Management Platform

Intelligent Manufacturing
Oil & Petrochemical
Coal Chemical
Metallurgy
Biopharmaceutical
Gas Industry

Build Full-element Digital Factory

SecondMap Factory Digital Twin Service is based on high-precision 3D modeling and real-time data fusion technology, creating digital twin infrastructure from L3 to L5 levels, enabling bidirectional mapping and intelligent interaction between physical factory and virtual space

Basic Level Digital Twin

L3

Static Digital Base Map
  • High-precision 3D modeling of full factory scene
  • Digitalization of static assets such as equipment, pipelines, buildings
  • Basic spatial query and measurement functions
  • Support for offline browsing and basic annotation
Suitable for basic scenarios such as factory visual display and spatial planning
Integration Level Digital Twin

L4

Dynamic Data Fusion
  • Including all L3 functions
  • Real-time access to multi-system dynamic data
  • Equipment status monitoring and anomaly alarm
  • Spatial analysis and simple simulation
Suitable for production monitoring, equipment management, safety supervision and other scenarios
Intelligent Level Digital Twin

L5

Prediction and Decision Support
  • Including all L4 functions
  • AI-driven trend prediction and anomaly diagnosis
  • Complex scene simulation and optimization decision-making
  • Closed-loop control and autonomous decision support
Suitable for intelligent scheduling, process optimization, predictive maintenance and other scenarios

Professional 3D Engine Technology Support

Based on industry-leading 3D engine technology, combined with independently developed spatial data processing algorithms, creating high-performance, high-fidelity factory digital twin scenes, supporting super-large model loading and real-time interaction to meet visualization needs of different industrial scenarios.

Unreal Engine 98% Fidelity
Cesium 95% Geographical Accuracy
Self-developed Engine Plugins 100% Custom Adaptation
Unreal Engine
Ultra-realistic Rendering
Cesium
Geospatial Engine
Self-developed Components
Industrial Scene Adaptation

Multi-system Data Fusion Integration

Achieve seamless integration with various factory business systems, break down data silos, and build a digital twin platform with comprehensive perception, data connectivity, and intelligent analysis

Personnel Positioning System

Real-time personnel location monitoring, trajectory tracking, electronic fence warning

Security System

Video surveillance, intrusion detection, fire alarm, patrol system integration

Equipment Management System

Equipment operation status, parameter monitoring, fault warning, maintenance records

Vehicle Management System

Vehicle location tracking, dispatch management, route planning, violation warning

Access Control System

Access permission management, card swiping records, abnormal access alarm

Broadcast System

Zoned broadcasting, emergency notification, voice intercom integration

Risk ROS System

Risk point management, hidden danger investigation, rectification tracking

ERP/EHS System

Integration of production data, energy consumption data, safety and environmental protection data

Support customized interface development, can design exclusive integration solutions according to the actual system architecture of the enterprise

Learn more about system integration solutions

Digital Twin System Core Functions

Build a comprehensive factory digital twin application platform integrating visualization, monitoring, analysis, simulation, and optimization

Full-element 3D Visualization

Based on high-precision 3D models, realize digital presentation of factory buildings, equipment, pipelines, facilities and other full elements, support multi-level zoom, layered display, roaming browsing and spatial measurement, and build an intuitive virtual factory environment.

  • Millimeter-level precision equipment modeling and detail display
  • Multi-level building structure and spatial relationship display
  • Process pipeline and medium flow dynamic visualization

Real-time Monitoring and Centralized Control

Integrate multi-system real-time data to visually display the dynamic status of personnel, equipment, environment and other elements in the 3D scene, realize global control and centralized management of factory operation status, and improve operation efficiency.

  • Real-time display of equipment operation parameters and status indicators
  • Real-time personnel location tracking and status identification
  • Real-time environmental parameter monitoring and anomaly display

Intelligent Alarm and Emergency Response

Establish multi-dimensional alarm mechanisms to achieve automatic identification, rapid location and hierarchical push of abnormal status, combined with emergency plans and simulation drills to improve emergency response efficiency and handling capabilities.

  • Multi-dimensional anomaly automatic detection and real-time alarm
  • 3D spatial precise positioning and visualization of alarm points
  • Emergency plan digitization and drill simulation

Historical Tracing and Data Analysis

Record historical status and change trajectories of key elements, support multi-dimensional data query, statistics and analysis, generate visual reports to provide data support for operation optimization.

  • Personnel/equipment historical trajectory query and playback
  • Multi-dimensional data statistical analysis and trend prediction
  • Custom report generation and export

Process Simulation and Optimization

Build process simulation system based on digital twin model, simulate production status under different working conditions, analyze potential bottlenecks and optimization space, and provide process parameter optimization suggestions.

  • Production process dynamic simulation and visualization
  • Multi-scenario parameter adjustment and result comparison
  • Process optimization scheme generation and evaluation

Predictive Maintenance and Remote Operation

Combine equipment operation data with AI algorithms to achieve fault warning and remaining life prediction, support maintenance plan formulation, resource scheduling and remote guidance, reduce downtime and maintenance costs.

  • Equipment fault intelligent prediction and diagnosis
  • Maintenance plan automatic generation and resource scheduling
  • AR remote guidance and maintenance process recording

Industry Scene Applications

Provide customized digital twin solutions for different industrial fields according to their characteristics and needs, solving industry pain points

Intelligent Manufacturing

Realize full-process digital mapping of production lines, optimize production scheduling, improve equipment utilization, reduce energy consumption costs, support flexible manufacturing and rapid production change simulation.

Production Optimization Equipment Efficiency Quality Control

Oil & Petrochemical

Build full-scene digital twin of oil fields and refineries, realize oil and gas production process visualization, equipment remote monitoring, safety risk early warning and emergency command.

Safe Production Remote Monitoring Emergency Command

Biopharmaceutical

Realize clean room environmental monitoring, production process traceability, equipment status management and quality control in pharmaceutical workshops, meeting GMP regulatory requirements.

Quality Traceability Environmental Monitoring Compliance Management

Standardized Implementation Process

Scientific and standardized project implementation process to ensure high-quality delivery and successful implementation of digital twin system

1

Requirement Analysis

In-depth research on factory status and business needs, clarify digital twin construction goals and scope

2

Solution Design

Develop overall architecture, technical solution and implementation plan for digital twin system

3

3D Modeling

Build high-precision 3D models of factories to realize digital mapping of physical space

4

System Development

Develop digital twin platform functions to realize multi-system data integration and interaction

5

Testing & Acceptance

System function testing, performance optimization and user acceptance testing

6

Operation & Support

System deployment, user training and continuous technical support services

Contact Us

Consult 3D modeling solutions
Get a customized quote

Whether you need to understand the details of 3D modeling technology or want to get a project quote, our professional team will provide you with one-on-one consultation services.

Company Address

Room 1-1501, Jinhua Garden, No. 385 Jiaotong Avenue, Danyang Street, Xiaonan District, Xiaogan City, Hubei Province, China

Contact Phone

(+86)13004585899

Contact Email

service@secondmap.cn

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