Based on SolidWorks professional mechanical design software, building high-precision digital models of industrial equipment, providing accurate "geometric and physical" foundation for manufacturing digital twin applications, empowering digitalization throughout the product lifecycle
High-precision digital twin foundation model for mechanical equipment
Focusing on industrial equipment itself and its core components, building high-precision product-level digital models to provide foundation for digital twins
Complete assemblies of various industrial equipment, including all core functional modules and peripheral structures, achieving precise digitization of overall equipment
Detailed modeling of equipment core functional components, including detailed geometric features and assembly relationships, supporting in-depth functional simulation
System-level modeling composed of multiple equipment units, including spatial relationships and logistics paths between equipment
To meet digital twin application requirements, ensuring model accuracy, maintainability and scalability
Models are completely driven by dimensions and geometric relationships, ensuring that any modification automatically updates all associated parts and drawings, guaranteeing model consistency throughout its lifecycle, providing convenience for subsequent design changes and serialized product development.
In the assembly environment, using mating relationships (such as coincident, concentric, distance, etc.) to precisely define the relative positions and motion relationships between components. This is the foundation for subsequent motion simulation, interference checking and reproducing equipment motion logic in digital twins.
Using configuration functions to manage different versions, states or size series of the same equipment. Through design tables (Excel-driven), parameter variables of serialized equipment can be efficiently controlled and managed, greatly facilitating the adaptation of twin models to different product specifications.
The feature tree (FeatureManager design tree) of the assembly must have clear hierarchy, organized according to the logic of "main assembly-sub assembly-parts-features", with standardized part naming. This lays the foundation for retaining semantic information after model lightweight conversion and associating with manufacturing execution systems/product lifecycle management systems.
Original SolidWorks model files (.sldprt/.sldasm) cannot be directly used for web visualization and must be lightweight converted through professional engines. During the modeling phase, unnecessary details (such as small fillets, complex threads) should be avoided to reduce the pressure of subsequent data processing.
Following unified modeling standards, including layer management, color specifications, material property definitions, etc., ensuring model consistency and maintainability. Establishing standard part libraries and common component libraries to improve modeling efficiency and quality.
Lightweight 3D models as core data carriers, deeply integrated with various industrial information systems
Achieving deep association of models with bills of materials (BOM), design documents, and change records, ensuring twin models are synchronized with product definitions, supporting full lifecycle data traceability and management.
Binding motion data of model moving parts (such as robot joints) with real-time data, mapping sensor (such as temperature, pressure) data to corresponding positions in the model for transparent monitoring of equipment operating status.
Real-time mapping of production order progress, equipment utilization rates, and capacity data on the model, achieving visual scheduling and management of production processes, improving production efficiency and decision-making speed.
Clicking on specific components in the model can directly associate their maintenance manuals, historical maintenance records and spare parts inventory information, guiding maintenance work and improving overall equipment effectiveness (OEE).
Professional SolidWorks 3D modeling service process, ensuring high-quality delivery
Deeply understanding customer requirements, clarifying modeling objects, accuracy requirements, application scenarios and delivery standards
Developing detailed modeling solutions, including modeling standards, accuracy control, delivery content and timeline
Parametric modeling according to the solution, ensuring model accuracy, clear structure and correct associations
Model validation and optimization, lightweight processing, delivery in agreed format and providing technical support
Whether you need to understand the details of 3D modeling technology or want to get a project quote, our professional team will provide you with one-on-one consultation services.
Room 1-1501, Jinhua Garden, No. 385 Jiaotong Avenue, Danyang Street, Xiaonan District, Xiaogan City, Hubei Province, China
(+86)13004585899
service@secondmap.cn
Scan with WeChat
