Build a complete digital twin of the workshop, enabling 3D visualization of production space, equipment assets, logistics systems and business processes, providing powerful digital support for smart manufacturing, lean production and efficient operation and maintenance
Create high-precision, interactive, and integrable workshop digital twins to empower smart manufacturing transformation and upgrading
From building structures to equipment details, from logistics systems to pipeline networks, comprehensively covering all key elements of the workshop
Deep integration with industrial systems such as MES, SCADA, WMS to achieve data visualization and business linkage
Professional lightweight processing to ensure smooth rendering and real-time interactive response in large-scale complex scenarios
Strictly ensuring dimensional proportions and spatial relationship accuracy to meet professional needs such as production simulation and spatial analysis
Workshop modeling aims to build a digital twin that integrates space, equipment, materials and processes
According to data foundation and application needs, adopting diversified fusion modeling strategies
For newly built workshops, priority is given to using BIM models or equipment CAD models from the design phase, which are processed through professional engines for lightweight conversion, retaining complete structural hierarchy and engineering attributes, and realizing data inheritance.
High-precision modeling of customized production lines and complex equipment without original models, accurately restoring their appearance, structure and movement relationships (such as robot motion envelopes).
For existing workshops, using laser scanning or tilt photography technology to quickly generate high-fidelity real 3D models, suitable for digital archiving and layout optimization analysis.
Parametric batch generation of standardized and repetitive elements (such as shelves, pipes, standard equipment) to improve efficiency and ensure standardization and unity.
To support refined operation and maintenance management, models need to meet the following core requirements
Model dimensions, proportions, and the layout of all equipment and facilities must be strictly consistent with the physical workshop. This is the basis for spatial analysis and logistics simulation. Ensure precise mapping between the digital space and the physical space to support subsequent spatial analysis functions such as distance measurement and collision detection.
Workshop models usually contain a large number of equipment and must undergo professional model face reduction, LOD (multi-detail level) grading and texture compression to ensure real-time rendering and smooth interaction of large-scale scenes on the Web, meeting the needs of multiple people browsing and operating online simultaneously.
Models must be hierarchically organized according to the logical tree of "workshop-area-production line-equipment-component", and each key object must be assigned a unique ID and attributes to achieve precise association with real-time data and business data, laying the foundation for data visualization and intelligent analysis.
Predefine animations for moving parts (such as equipment doors, robot joints, AGVs), and support interactive operations such as click query, perspective switching, transparency, and sectioning to improve user experience and meet viewing and analysis needs in different scenarios.
Strictly follow industrial digital standards to ensure model quality meets the needs of production management and decision support
In the workshop visualization operation and maintenance monitoring system, the 3D model serves as a unified digital baseboard and can be deeply integrated with the following core business subsystems
Real-time mapping of production order progress, equipment processing status, and material consumption on the model to achieve visual monitoring and scheduling command of the entire production process.
Bind equipment on the model with real-time operating parameters (such as spindle speed, temperature, vibration), start-stop status and fault alarms to achieve transparent monitoring of equipment health status.
Link with shelves and AGV models to visually display material inventory status, location information and AGV's real-time position and task trajectory in real-time, optimizing warehouse management efficiency.
Link equipment ledgers, inspection plans, maintenance history and spare parts inventory to achieve visual management of the entire asset lifecycle and predictive maintenance, reducing maintenance costs.
Real-time display of operator positions in the model to achieve electronic fences, SOP error prevention and safety warnings, ensuring personnel safety and standardized operating procedures.
Link pipelines for electricity, compressed air, etc., with metering instrument models to visually analyze workshop energy consumption data and flow, assisting energy conservation and cost control.
Through 3D modeling, deeply integrate physical workshops with information space, providing core visual support for creating transparent, efficient, and safe digital workshops, helping enterprises improve production efficiency, reduce operating costs and innovate management models.
Whether you need to understand the details of 3D modeling technology or want to get a project quote, our professional team will provide you with one-on-one consultation services.
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